We at Aerohill Engines offer a cost effective and highly reliable engine remanufacturing solution for your Genie GTH844 Telescopic Forklift which should be equipped with a Perkins 1104C-44TA engine.
When we are remanufacturing your Perkins engine we use ISO 9001:2015 approved parts that meet the strict tolerances OEM specifications demands. This ensures that your remanufactured engine will continue to provide dependable power for your telescopic forklift.
The remanufacturing process is a far superior solution to that of the standard rebuild process that it usually undertaken in your typical garage enviroment. At our facility in Concord, Ontario our specialized engine machine shop is equipped with all the engine machining equipment needed to bring back your Perkins 1104C-44TA engine back to Perkins's original specifications. By having all of the equipment in one place we don't have to outsource our machine work keeping waiting times to the absolute minimum.
We also offer a large stock of new engines if your engine cannot be rebuilt, with our extensive knowledge and your old engine we can transfer over the exterior components to our new engine to make it emissions compatible and be able to fit right into your machine with minimal additional effort.
Our engine remanufacturing company has been operational since 1986 so if you need help choosing the right option please call us at 1-800-918-3118 and we would be happy to assist you.
Detailed Engine Remanufacturing Procedure
There are many steps involved in remanufacturing an engine. Our extensive process ensures that no part is left to chance. We will never just remanufacture the top or bottom of an engine and put our name on it.
Disassembly of the engine
Manual scrubbing of heavy debris
Engine degreasing
Hot akaline spray jet cleaning
Pnuematic wire brushing
Ultrasonic cleaning
Removal of broken studs
Measuring all the various sizes of the components to manufacturer specifications
Machining of cylinder bore to accept new pistons
Check for warpage with straight edge
Milling cylinder head surface
Cutting valve seats
Gnurling valve guides
Machining valve surfaces or replacement
Testing valve spring resistance
Magnaflux cylinder heads for crack detection
Adjust valve clearance
Assemble cylinder head
Machine crankshaft to accept new bearings
Assemble engine with all new pistons, piston rings, rod bearings, main bearings, oil pump, timing kit, balance shaft bearings, valvetrain components, lifters, gaskets etc.
Spin test engine
Tape all ports and package engine in a corrosion inhibiting bag
Our new and remanufactured industrial engines are covered by a 1 year unlimited hours warranty on parts.
The engine must be filled the correct amount of oil to the safe operating range indicated on the oil dipstick at all times, it is the operators responsibility to ensure this.
If any fluid leaks occur it is the responsibility of the operator to have these immediately inspected and rectified. If the leak is determined to originate from the engine we will cover this at no charge. If the leak originates from any engine accessories like radiator, turbo etc. and not specifically billed on our invoice to you as a new item it is not covered under this warranty.
Warranty does not cover improper installation cause by outside mechanics and any damage that may occur as a result.
New hoses and lines for external oil and coolant systems must be installed for warranty to be valid, invoices of these must be available upon demand
Every engine is equipped with multiple heat sensitive labels and must be attached to the engine and not missing. The OEM specified temperature must not have been exceeded.
No repairs are to be made or motor disassembled in any way without prior authorization from our company.
Parts Guarantee - All parts sold are guaranteed to the extend of the manufacturer's warranty only.
The fuel system must be clean with no water contamination and new filters must be used, it is the operators responsibility to ensure this. Clogged fuel injectors are not covered.
Our warranty does not cover the diagnosis of Fuel, Electrical or Emissions codes that may be presented as Malfunction Indicator Lamp (MIL),Check Engine Light(CEL) codes.
Any original electrical, cooling or emissions component that is bolted onto the engine is not covered under our engine warranty unless the specific part has been purchased from our company.
Engine Core Acceptance Criteria
We offer a highly flexable engine core acceptance program.
If we do have your particular engine already rebuilt and would like us to ship it before we receive your original engine core your there would be an engine core deposit added to your invoice. You will need to send us your original engine core within 30 days to get back your deposit.
The engine you send us must be of the same engine type which we had sent to you. Unless an alternate engine core submission agreement has been made beforehand.
The condition of your engine core matters, We will not accept engines that have a hole in the block, cracked or had been welded.
If your defective engine cannot rotate 360 degrees twice in one direction you will still receive a full credit
We ask that you return the engine in the same manner of completeness as we had sent to you. i.e. Long block assembled and not in pieces is possible.
Engine Core Deposit refunds are mailed as a cheque or completed via E-transfer.