We Don't Rebuild Automotive Engines anymore.

Chevrolet 6.5 96-01 DIESEL Engine

Remanufactured Engine
SKU
DCU5
Call Image
Call 1-800-918-3118 For Quote
Surplus New Engine Available!

New Remanufactured Engine Long Block


We at Aerohill Engines can ship you a Chevrolet 6.5 96-01 DIESEL Engine direct to the location of your choosing. We understand that when your vehicle isn't on the road it can be a frustrating experience, so to get you on the road faster we offer engine installation and removal at our facility in Concord, Ontario located on the border of Toronto. Our installation service is especially suited for businesses that need their vehicle back on the road fast with an unlimited KM warranty to suit.

Engine Remanufacturing Procedure

There are many steps involved in remanufacturing an engine. Our extensive process ensures that no part is left to chance. We will never just remanufacture the top or bottom of an engine and put our name on it.


  • Disassembly of the engine
  • Manual scrubbing of heavy debris
  • Engine degreasing
  • Hot akaline spray jet cleaning
  • Pnuematic wire brushing
  • Ultrasonic cleaning
  • Removal of broken studs
  • Measuring all the various sizes of the components to manufacturer specifications
  • Machining of cylinder bore to accept new pistons
  • Check for warpage with straight edge
  • Milling cylinder head surface
  • Cutting valve seats
  • Gnurling valve guides
  • Machining valve surfaces or replacement
  • Testing valve spring resistance
  • Magnaflux cylinder heads for crack detection
  • Adjust valve clearance 
  • Assemble cylinder head
  • Machine crankshaft to accept new bearings
  • Assemble engine with all new pistons, piston rings, rod bearings, main bearings, oil pump, timing kit, balance shaft bearings, valvetrain components, lifters, gaskets etc.
  • Spin test engine
  • Tape all ports and package engine in a corrosion inhibiting bag







2000 Chevrolet C2500 6.5
2000 Chevrolet C3500 6.5
2000 Chevrolet C3500 Hd 6.5
2000 Chevrolet K2500 6.5
2000 Chevrolet K3500 6.5
2000 Gmc C2500 6.5
2000 Gmc C3500 6.5
2000 Gmc C3500 Hd 6.5
2000 Gmc K2500 6.5
2000 Gmc K3500 6.5
2001 Chevrolet C3500 6.5
2001 Chevrolet C3500 Hd 6.5
2001 Gmc C3500 6.5
2001 Gmc C3500 Hd 6.5
2002 Chevrolet C3500 6.5
2002 Chevrolet C3500 Hd 6.5
2002 Gmc C3500 6.5

If you need help with your selection call us at 1-800-918-3118