At Diesel Engines Canada, we specialize in providing top-notch engine rebuilding services for the Jungheinrich TFG 690 Forklift, which is equipped with the reliable GM 5.7L engine. Our commitment to quality and performance ensures that your forklift will operate at peak efficiency, minimizing downtime and maximizing productivity. Whether you are in the agricultural or construction sector, our engine rebuilding service is designed to meet your specific needs and exceed your expectations.
Our remanufacturing process is meticulously crafted to ensure that every engine we rebuild meets or exceeds OEM specifications. We utilize ISO 9001:2015 approved parts, which guarantees that your remanufactured GM 5.7L engine will deliver the dependable power and performance you require. Unlike standard rebuilds that may overlook critical components, our comprehensive remanufacturing process addresses every aspect of the engine, ensuring longevity and reliability.
Located in Concord, Ontario, our state-of-the-art engine machine shop is equipped with advanced machinery and tools necessary for the complete remanufacturing of your GM engine. By keeping all machining processes in-house, we significantly reduce waiting times and ensure that your engine is rebuilt to the highest standards. Our skilled technicians are experienced in handling every detail of the remanufacturing process, from disassembly to final testing.
In the event that your engine cannot be rebuilt, we also offer a selection of brand new surplus engines. Our extensive inventory allows us to provide you with a new GM 5.7L engine that can be seamlessly integrated into your Jungheinrich TFG 690 Forklift. We can transfer the necessary exterior components from your old engine to ensure emissions compatibility and a perfect fit, making the transition as smooth as possible.
Since our establishment in 1986, Diesel Engines Canada has built a reputation for excellence in engine remanufacturing. Our knowledgeable team is here to assist you in choosing the right option for your needs. Whether you have questions about our remanufacturing process or want to inquire about the availability of our new surplus engines, we encourage you to reach out to us via phone or email. We are dedicated to providing you with the best service possible.
Detailed Engine Remanufacturing Procedure
Our engine remanufacturing process involves a series of meticulous steps to ensure that every engine is restored to its original performance standards. Here’s a brief overview of our detailed procedure:
- Disassembly of the engine
- Manual scrubbing of heavy debris
- Engine degreasing
- Hot alkaline spray jet cleaning
- Pneumatic wire brushing
- Ultrasonic cleaning
- Removal of broken studs
- Measuring all components to manufacturer specifications
- Machining of cylinder bore to accept new pistons
- Checking for warpage with a straight edge
- Milling cylinder head surface
- Cutting valve seats
- Gnurling valve guides
- Machining valve surfaces or replacement
- Testing valve spring resistance
- Magnaflux cylinder heads for crack detection
- Adjusting valve clearance
- Assembling the cylinder head
- Machining crankshaft to accept new bearings
- Assembling the engine with all new components
- Spin testing the engine
- Taping all ports and packaging the engine in a corrosion-inhibiting bag
With our comprehensive approach to engine rebuilding, you can trust that your Jungheinrich TFG 690 will be back in operation with a powerful and reliable engine. Contact us today to learn more about our services and to check the availability of our brand new surplus engines.
