JCB 520 40 Engine

Engine Rebuilding Service for JCB 520-40

At Diesel Engines Canada, we specialize in providing top-notch engine rebuilding services for the JCB 520-40 Telescopic Forklift, which is powered by the reliable Perkins 1004-4 engine. Our commitment to quality and precision ensures that your engine will be restored to its original performance standards, allowing your equipment to operate efficiently and effectively. Whether you are in the agricultural or construction sector, our engine rebuilding service is designed to meet your specific needs, ensuring minimal downtime and maximum productivity.

Why Choose Our Engine Rebuilding Service?

When it comes to remanufacturing your Perkins 1004-4 engine, we utilize ISO 9001:2015 approved parts that adhere to the strict tolerances set by OEM specifications. This meticulous attention to detail guarantees that your remanufactured engine will deliver dependable power and performance for your JCB 520-40. Our process is far superior to standard rebuilds typically performed in a garage environment, as we employ advanced techniques and equipment to ensure the highest quality results.

State-of-the-Art Facility

Our specialized engine machine shop, located in Concord, Ontario, is equipped with all the necessary machinery to restore your Perkins engine to its original specifications. By keeping all machining work in-house, we significantly reduce waiting times and ensure that every aspect of the rebuilding process is handled with care and precision. Our experienced technicians are dedicated to providing you with a remanufactured engine that meets or exceeds your expectations.

Comprehensive Remanufacturing Process

Our engine rebuilding service involves a detailed and thorough remanufacturing process that includes:

• Disassembly of the engine
• Manual scrubbing of heavy debris
• Engine degreasing
• Hot alkaline spray jet cleaning
• Pneumatic wire brushing
• Ultrasonic cleaning
• Removal of broken studs
• Measuring all components to manufacturer specifications
• Machining of cylinder bore to accept new pistons
• Checking for warpage with a straight edge
• Milling cylinder head surface
• Cutting valve seats
• Gnurling valve guides
• Machining valve surfaces or replacement
• Testing valve spring resistance
• Magnafluxing cylinder heads for crack detection
• Adjusting valve clearance
• Assembling the cylinder head
• Machining crankshaft to accept new bearings
• Assembling the engine with all new components
• Spin testing the engine
• Taping all ports and packaging the engine in a corrosion-inhibiting bag

Brand New Surplus Engines Available

In addition to our comprehensive rebuilding services, we also offer a selection of brand new surplus engines. If your Perkins 1004-4 engine cannot be rebuilt, we can provide you with a new engine that is ready to be installed in your JCB 520-40. Our team can assist in transferring exterior components from your old engine to ensure emissions compatibility and a seamless fit into your equipment, minimizing any additional effort required on your part.

Contact Us for Availability

With over three decades of experience in the engine remanufacturing industry, Diesel Engines Canada is your trusted partner for all your engine rebuilding needs. If you have any questions or need assistance in choosing the right option for your JCB 520-40, please do not hesitate to call or email us for availability. We are here to help you get your equipment back in action as quickly as possible.