At Diesel Engines Canada, we specialize in providing top-notch engine rebuilding services for the JCB 535-95 Sway Engine, which is equipped with the reliable JCB 444 engine. Our commitment to quality and performance ensures that your telescopic forklift operates at its best, minimizing downtime and maximizing productivity. Whether you are in the agricultural or construction sector, our engine rebuilding service is designed to meet your specific needs, ensuring that your equipment runs smoothly and efficiently.
Our engine rebuilding process is meticulously crafted to adhere to the highest industry standards. We utilize ISO 9001:2015 approved parts that meet the stringent tolerances set by OEM specifications. This guarantees that your remanufactured JCB engine will deliver dependable power and performance, just as it did when it was first installed in your machine. Our skilled technicians are trained to handle every aspect of the rebuilding process, ensuring that your engine is restored to its original specifications.
What sets our service apart is our advanced remanufacturing process, which is far superior to the standard rebuilds typically performed in a garage environment. Located in Concord, Ontario, our specialized engine machine shop is equipped with state-of-the-art machinery and tools necessary for comprehensive engine remanufacturing. By keeping all machining work in-house, we significantly reduce waiting times and ensure that every component is handled with precision and care.
In addition to our rebuilding services, we also offer a wide selection of brand new surplus engines. If your JCB 444 engine is beyond repair, we can provide you with a new engine that fits seamlessly into your existing equipment. Our team has extensive knowledge of the JCB 535-95 Sway Engine, allowing us to transfer exterior components from your old engine to the new one, ensuring emissions compatibility and a perfect fit with minimal additional effort.
With over three decades of experience in the engine remanufacturing industry, Diesel Engines Canada is your trusted partner for all your engine rebuilding needs. Our team is dedicated to providing exceptional customer service and expert guidance to help you choose the right option for your equipment. If you have any questions or need assistance, please do not hesitate to reach out to us via email or phone. We are here to help you get back to work with confidence.
Detailed Engine Remanufacturing Procedure
Our comprehensive engine remanufacturing process involves several critical steps to ensure that every engine we rebuild meets our high standards of quality and performance. Here’s a brief overview of our procedure:
- Disassembly of the engine
- Manual scrubbing of heavy debris
- Engine degreasing
- Hot alkaline spray jet cleaning
- Pneumatic wire brushing
- Ultrasonic cleaning
- Removal of broken studs
- Measuring all components to manufacturer specifications
- Machining of cylinder bore to accept new pistons
- Checking for warpage with a straight edge
- Milling cylinder head surface
- Cutting valve seats
- Gnurling valve guides
- Machining valve surfaces or replacement
- Testing valve spring resistance
- Magnaflux cylinder heads for crack detection
- Adjusting valve clearance
- Assembling the cylinder head
- Machining crankshaft to accept new bearings
- Assembling the engine with all new components
- Spin testing the engine
- Taping all ports and packaging the engine in a corrosion-inhibiting bag
For availability of our brand new surplus engines or to learn more about our engine rebuilding services, please call or email us today. Let Diesel Engines Canada help you keep your JCB 535-95 Sway Engine running at peak performance!