Perkins 1104C-44 Engine

Engine Rebuilding Service for JLG 4009 Telescopic Forklift

At Diesel Engines Canada, we specialize in providing top-notch engine rebuilding services for the JLG 4009 Telescopic Forklift, which is equipped with the reliable Perkins 1104C-44 engine. Our commitment to quality and precision ensures that your engine will be restored to its original performance standards, allowing your equipment to operate efficiently and effectively. Whether you are in the agricultural or construction sector, our engine rebuilding service is designed to meet your specific needs, ensuring minimal downtime and maximum productivity.

Why Choose Our Engine Rebuilding Service?

When it comes to remanufacturing your Perkins 1104C-44 engine, we utilize ISO 9001:2015 approved parts that adhere to the strict tolerances set by OEM specifications. This meticulous approach guarantees that your remanufactured engine will deliver dependable power and performance for your JLG 4009 Telescopic Forklift. Our skilled technicians are trained to handle every aspect of the rebuilding process, ensuring that your engine is restored to its peak condition.

Advanced Remanufacturing Process

Our remanufacturing process is far superior to the standard rebuilds typically performed in a garage environment. Located in Concord, Ontario, our specialized engine machine shop is equipped with state-of-the-art machinery and tools necessary to bring your Perkins engine back to its original specifications. By keeping all machining work in-house, we significantly reduce waiting times and ensure that every step of the process is completed with the utmost care and precision.

Comprehensive Engine Solutions

In addition to our engine rebuilding services, we also offer a wide selection of brand new surplus engines. If your Perkins 1104C-44 engine cannot be rebuilt, we can provide you with a new engine that fits seamlessly into your JLG 4009 Telescopic Forklift. Our extensive knowledge and experience allow us to transfer exterior components from your old engine to the new one, ensuring emissions compatibility and a perfect fit with minimal additional effort. For availability of our new engines, please call or email us.

Our Experience Matters

With over three decades of experience in the engine remanufacturing industry, Diesel Engines Canada has built a reputation for excellence and reliability. Since 1986, we have been dedicated to providing our customers with the best possible service and support. If you need assistance in choosing the right option for your engine, our knowledgeable team is here to help. We understand the importance of having your equipment running smoothly, and we are committed to delivering solutions that meet your needs.

Detailed Engine Remanufacturing Procedure

Our engine remanufacturing process involves a series of meticulous steps to ensure that every component is restored to its optimal condition. The process includes:

• Disassembly of the engine
• Manual scrubbing of heavy debris
• Engine degreasing
• Hot alkaline spray jet cleaning
• Pneumatic wire brushing
• Ultrasonic cleaning
• Removal of broken studs
• Measuring all components to manufacturer specifications
• Machining cylinder bore to accept new pistons
• Checking for warpage with a straight edge
• Milling cylinder head surface
• Cutting valve seats
• Gnurling valve guides
• Machining valve surfaces or replacement
• Testing valve spring resistance
• Magnafluxing cylinder heads for crack detection
• Adjusting valve clearance
• Assembling the cylinder head
• Machining crankshaft to accept new bearings
• Assembling the engine with all new components
• Spin testing the engine
• Taping all ports and packaging the engine in a corrosion-inhibiting bag

At Diesel Engines Canada, we are committed to providing you with the highest quality engine rebuilding services for your JLG 4009 Telescopic Forklift. Contact us today to learn more about our services and to discuss your engine needs. Remember, we have brand new surplus engines available, so don’t hesitate to reach out for availability!