Perkins 404C-22 Engine

At Diesel Engines Canada, we specialize in providing top-notch engine rebuilding services for the Jungheinrich DFG 316s Forklift, which is powered by the reliable Perkins 404C-22 engine. Our commitment to quality and precision ensures that your engine will perform optimally, extending the life of your equipment and enhancing its efficiency. Whether you are in the agricultural or construction sector, our engine rebuilding service is designed to meet your specific needs, ensuring that your machinery operates at peak performance.

Our remanufacturing process is meticulously crafted to exceed the standard rebuild practices typically found in local garages. We utilize ISO 9001:2015 approved parts that adhere to the strict tolerances set by OEM specifications. This guarantees that your Perkins 404C-22 engine will not only be restored to its original specifications but will also deliver the dependable power you expect from your forklift. Our facility in Concord, Ontario, is equipped with state-of-the-art engine machining equipment, allowing us to handle every aspect of the remanufacturing process in-house. This eliminates the need for outsourcing, significantly reducing waiting times and ensuring a seamless service experience.

In addition to our comprehensive rebuilding services, we also maintain a large inventory of brand new surplus engines. If your Perkins engine is beyond repair, we can provide you with a new engine that fits your Jungheinrich DFG 316s. Our experienced team can assist in transferring the necessary exterior components from your old engine to the new one, ensuring emissions compatibility and a perfect fit with minimal additional effort. This means you can get your equipment back in operation quickly and efficiently.

With over three decades of experience in the engine remanufacturing industry, Diesel Engines Canada has built a reputation for excellence and reliability. Our knowledgeable staff is always ready to assist you in choosing the right option for your engine needs. Whether you have questions about our rebuilding process or need guidance on selecting a new engine, we encourage you to reach out to us via phone or email for availability and assistance.

Detailed Engine Remanufacturing Procedure

Our engine remanufacturing process involves a series of meticulous steps to ensure that every component is restored to its optimal condition. Here’s a brief overview of our detailed procedure:

• Disassembly of the engine
• Manual scrubbing of heavy debris
• Engine degreasing
• Hot alkaline spray jet cleaning
• Pneumatic wire brushing
• Ultrasonic cleaning
• Removal of broken studs
• Measuring all components to manufacturer specifications
• Machining of cylinder bore to accept new pistons
• Checking for warpage with a straight edge
• Milling cylinder head surface
• Cutting valve seats
• Gnurling valve guides
• Machining valve surfaces or replacement
• Testing valve spring resistance
• Magnafluxing cylinder heads for crack detection
• Adjusting valve clearance
• Assembling the cylinder head
• Machining crankshaft to accept new bearings
• Assembling the engine with all new components
• Spin testing the engine
• Taping all ports and packaging the engine in a corrosion-inhibiting bag

At Diesel Engines Canada, we take pride in our thorough approach to engine rebuilding. Our goal is to provide you with a remanufactured engine that not only meets but exceeds your expectations. Contact us today to learn more about our services and to check the availability of our brand new surplus engines. Your satisfaction is our priority, and we look forward to helping you get your equipment back to work.