At Diesel Engines Canada, we specialize in providing top-notch engine rebuilding services for the Vogele Super 1603-2 Asphalt Paver, which is powered by the reliable Perkins 1104D-44T engine. Our commitment to quality and precision ensures that your engine will be restored to its original performance standards, allowing your asphalt paver to operate efficiently and effectively on the job site.
Our engine rebuilding process is designed to exceed the typical garage rebuild. We utilize ISO 9001:2015 approved parts that adhere to the strict tolerances set by OEM specifications. This meticulous approach guarantees that your remanufactured Perkins engine will deliver dependable power and longevity, essential for the demanding tasks of asphalt paving.
Located in Concord, Ontario, our state-of-the-art engine machine shop is equipped with advanced machinery and tools necessary for comprehensive engine remanufacturing. By keeping all machining processes in-house, we minimize waiting times and ensure that every aspect of the rebuild is handled with the utmost care and expertise. Our skilled technicians are trained to restore your Perkins 1104D-44T engine to its original specifications, ensuring optimal performance and reliability.
In addition to our rebuilding services, we also offer a selection of brand new surplus engines. If your Perkins engine is beyond repair, we can provide you with a new engine that fits seamlessly into your Vogele Super 1603-2. Our team can assist in transferring exterior components from your old engine to the new one, ensuring emissions compatibility and a hassle-free installation process. Please call or email us for availability of our new engines.
With over three decades of experience in the engine remanufacturing industry, Diesel Engines Canada has built a reputation for excellence and reliability. Our knowledgeable staff is here to help you choose the best option for your needs, whether it’s a complete rebuild or a new engine replacement. We understand the importance of keeping your equipment running smoothly, and we are dedicated to providing you with the best service possible.
Comprehensive Engine Remanufacturing Process
Our detailed engine remanufacturing procedure involves several critical steps to ensure that your engine is restored to peak performance. We do not cut corners; every component is meticulously inspected and serviced. Our process includes:
- Disassembly of the engine
- Manual scrubbing of heavy debris
- Engine degreasing
- Hot alkaline spray jet cleaning
- Pneumatic wire brushing
- Ultrasonic cleaning
- Removal of broken studs
- Measuring all components to manufacturer specifications
- Machining cylinder bore to accept new pistons
- Checking for warpage with a straight edge
- Milling cylinder head surface
- Cutting valve seats
- Gnurling valve guides
- Machining valve surfaces or replacement
- Testing valve spring resistance
- Magnafluxing cylinder heads for crack detection
- Adjusting valve clearance
- Assembling the cylinder head
- Machining crankshaft to accept new bearings
- Assembling the engine with all new components
- Spin testing the engine
- Taping all ports and packaging the engine in a corrosion-inhibiting bag
For any inquiries or to discuss your engine rebuilding needs, please do not hesitate to reach out to us. Our team at Diesel Engines Canada is here to assist you in getting your Vogele Super 1603-2 back on the road with a powerful and reliable engine.
